XL200 Series Controller

The XL200 Series Controller is the ultimate in machine controllers for roll forming and cut-to-length machines. Unlike general purpose controllers, AMS controls are designed specifically for the needs of the roll forming industry.

Standard Hardware

• Flash Programmable via Laptop or Eclipse Software
• Large Color Display
• PS2 Keyboard and Mouse Ports
• External VGA Port
• 24 Inputs and 24 Outputs
• 2 Encoder Inputs (Quadrature)
• 2 Differential Analog Ports
• 2 High Speed RS485 Ports
• 2 High Speed RS422 Ports
• Optically Isolated I/O, Analog, and Comm Ports

XL200 Series Controller Capabilities

The XL200 Series Controller is capable of:

• Open Loop, Closed loop, or Both
• Non-Stop presses, Feed-to-Stop presses or both
• Controlling 16 presses
• Controlling up to 100+ gags
• Controlling flying presses with multiple gags
• Counting Holes or Notches for Cutoff or punching operations
• Rotary Press Control
• Multiple X-Y Axis Punching & Machine Setup
• Controlling a Die Boost via +/- 10V Analog output proportional to line speed
• Controlling the Mill Speed via +/- 10V Analog output proportional to part length
• Controlling machine speed in Single Speed or Two Speed operation
• Controlling two presses in an alternating mode
• Controlling a line in Open Loop and Closed Loop configurations from a single controller
• Integrating with the QC100L Autocalibration & Length Measurement System

Coming Soon!!

Updated XL200 Controller features. Click the following link to learn more about New XL200 Series Controller Features

Open Loop vs Closed Loop

The XL200 Series Controller is available in Open Loop and Closed Loop configurations. The difference between the two is explained below:

Open Loop

An Open Loop control system consists of an electronic length controller, such as the XL200 Series Open Loop Controller, and a material encoder. The XL200 Series Controller reads back positioning information from the material encoder and activates a shear or press device at a programmed length. This type of system relies heavily on the repeatability of the shear and/or press devices to be accurate. See XL200 Series Open Loop Controller for more information.

Closed Loop

A Closed Loop control system consists of an electronic length controller, such as the XL200CL Series Closed Loop Controller, a material encoder, and a servo positioning device such as a Die Accelerator or Servo Feed. These systems should be used for applications where accuracy of +/-.030" or better is required. The Closed Loop system differs from the Open Loop system in that the controller reads back positioning information from both the material and servo motor that is either controlling the position of a die or of a feeding system. See XL200CL Series Closed Loop Controller for more information.

Increase Production

The XL200 Series Controller is capable of controlling up to sixteen machine outputs on either stationary or flying die applications. The result is substantially increased production. Eliminate much of the down-time experienced by other length controllers with the XL200 Series Controller's ability to program orders while the machine is running.

Reports of 30-40% increase in production a day are common!

Production Management System

When the XL200 Series Controller is used with Eclipse Production Management Software, orders can be scheduled and downloaded to the shop floor, production monitored, and accurate time and material reports generated. Expert installation and operator training are available. Click to learn more about the Eclipse Production Management Software.

Integrate with Labor Saving Accessories

The XL200 Series Controller is capable of integrating with several labor saving products:

• Bundle Ticket Printer
• Ink Jet Printing System
• Label Applicator Printer
• Bar Code Scanner

Ready to get more from your machine? Just call us toll free at 1-800-334-5213 to find out more about the XL200 Series Controller - your key to a better product and a better line.