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Technical Support
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- A Case for Computer Integrated Manufacturing (CIM)
- Basic Methods of Length Control
- Benefits of Computer Integrated Manufacturing (CIM) - Deutsch
- Coil Handling
- Continuous Improvement - Tube & Pipe Journal
- Continuous Improvement in Roll Forming
- Encoder Tracking and Mounting
- Improving Roll Forming Operations
- Part Marking
- Roll Forming and Industry 4.0
- Roll Forming: The Four Basic Machine Types
- Servo Control for Improving Roll Formed Production
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XL200 Series Support
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- Battery Replacement
- Calibrating the Touchscreen of an XL200 Controller
- Extending XL200 Controls with PLC Integration
- Solving Memory Loss and Computer Lockup Problems
- Using Product Codes for Machine Positioning in the XL200 Series Controller
- Using Setup Configurations in the XL200 Series Controller
- Using Tool Configurations in the XL200 Series Controller
- XL200 Direct Ethernet Communication with Eclipse Classic
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- Bar Code Scanners
- Bar Code Scanners for Data Entry
- Boosted Dies
- Calculating Press Reaction
- Checking Press Consistency with Oscilloscopes
- DIP Switch Configuration
- Punch Programming on the XL200
- Sending Saved Parameters or Tool Libraries from Eclipse Classic to XL Controller
- Understanding the XL200 Part Queue
- Using Product Codes for Machine Positioning in the XL200 Series Controller
- Using Setup Configurations in the XL200 Series Controller
- Using the Stitching Feature
- Using Tool Configurations in the XL200 Series Controller
- XL200 Error Codes
- XL200 Parameters
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- BOSS Shear
- Brake & Hump - XL200CLU
- Calculating Press Reaction
- Checking Press Consistency with Oscilloscopes
- Closed Loop Flying Die / Die Accelerator
- Closed Loop Stopping
- Coil End Point
- Extending XL200 Controls with PLC Integration
- Open Loop Flying Die
- Open Loop Stopping / Feed-to-Stop
- Tailout Sensor
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Eclipse Support
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- A Case for Computer Integrated Manufacturing (CIM)
- Benefits of Computer Integrated Manufacturing (CIM) - Deutsch
- Coil Inventory Management with CIM
- Improving Production Capacity with Computer Integrated Manufacturing (CIM)
- Mistakes Happen! CIM for Mistake Prevention in Roll Forming
- Roll Forming and Industry 4.0
- The Quality Gap
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- Automatically Starting Eclipse Classic
- Cable Specifications for RS Communication
- Coil Validation
- Creating an Eclipse Classic Package File
- Deleting Done Orders in Eclipse Classic
- Eclipse Classic Hardware Requirements
- Eclipse Classic Permissions - XLSecurity.exe
- Eclipse Connections
- Eclipse Data Exchange Options
- Establishing Communication with Eclipse
- Implementing Scrap, Delay, and Employee Codes in Eclipse Classic
- Interfacing Eclipse to External Data Systems - Importing and Exporting
- Material Code Query
- Missing Snapshot or Dates for Reports in Eclipse Classic
- Order Downloading Options in Eclipse Classic
- Performing Eclipse Classic Automatic Backups
- Performing Eclipse Classic Manual Backups
- Preventative Maintenance Made Easy
- Replacing a Controller / Recovery from a Memory Clear
- Reporting from Archived Data
- Reporting from Archived Data
- Requesting Eclipse Classic Support
- Sending Saved Parameters or Tool Libraries from Eclipse Classic to XL Controller
- Using a Proxy Server
- VLINX ESR901 Converter Installation and Configuration
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Pathfinder Support
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- Calibrating the Backgauge - Pathfinder v2
- Calibrating the Machine - Pathfinder v2
- Calibrating the Touchscreen - Pathfinder v2
- Cleaning Controller Screens
- Extracting the Pathfinder SDF from a 5XXX/6XXX Machine
- Installing TeamViewer
- Pathfinder PC Backup/Restore/Import Procedure - Pathfinder v2
- Pathfinder PC BIOS Configuration - 5X00
- Pathfinder PC BIOS Configuration - 6X00
- Solving Memory Loss and Computer Lockup Problems
- XL250BB Backup/Restore Function
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- FoldGuard Alignment Guide
- FoldGuard Alignment Guide - LZS-2-FG
- FoldGuard Brochure
- FoldGuard Encoder Installation Manual 1-02
- FoldGuard Frequently Asked Questions (FAQ)
- FoldGuard Operation Manual
- FoldGuard System Installation Manual 1-06
- FoldGuard System Installation Manual 1-07
- Laser Distortion Causes and Solutions Manual 1-02
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MP Series Support
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- MP300 Series Controller Manual
- MP300CL Series Controller Manual
- MP325 Manual
- MP328 Gripper Manual
- MP328CL Gripper Manual
- MP338 Backgauge Manual
- MP338DH Dual Backgauge Manual
- MP342 Manual
- MP343 Manual
- MP350PFD Manual
- MP450S Installation Guide
- MP465 Installation Guide
- MP465 Operator Manual
- MP465N Operator Manual NTM
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Pathfinder Edge Support
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- Accessing Pathfinder Edge
- Installing TeamViewer
- Logging into Pathfinder Edge
- Pathfinder Edge - Profile Object Format
- Pathfinder Edge Published API
- Print an Approval or Production Sheet - Edge
- Understanding Settings - Edge
- Using Categories and Subcategories - Edge
- Using the Profile Editor - Edge
- Using the Profile Library - Edge
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Eclipse Pro Support
- Alert: Eclipse-COMM may be offline
- Alert: Material code XXXXXXXX does not correspond to a known material
- Checking the Status of Eclipse Pro Services
- Connect to Eclipse Pro from a Network Connected Device
- Eclipse Pro Hardware Requirements
- Eclipse Pro Product Sheet
- Eclipse Pro Product Sheet - Spanish
- Eclipse Pro Release Notes
- Eclipse Pro Scheduler
- Eclipse Pro Wallboard Andon App Setup
- Error: "Duplicate material codes. MATERIAL =..."
- Machine Performance Standards
- Nucor Case Study
- Requesting Eclipse Pro Support
- Schedule Sync Table Definition
- Updating Eclipse Pro
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Accessories Support
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- 4805-XX and 3805-XX Encoder Cable Comparison
- BRKT-2 Assembly STEP File
- Encoder 10-Turn Test
- Encoder Bracket BRKT-1 Dimensional Drawing
- Encoder Bracket BRKT-2 Assembly Dimensional Drawing
- Encoder Bracket BRKT-2 Dimensional Drawing
- Encoder Brochure
- Encoder Sell Sheet
- Encoder Splitter 6390 Electrical Block Diagram
- Encoder Splitter 6390 Sell Sheet
- Encoder Splitter 6390 Shell STEP File
- Encoder Splitter Module 6390 Guide
- Encoder STEP File
- Encoder Tracking and Mounting
- Encoder Wheel KMW Dimensional Drawing
- Encoder Wheel PMW Dimensional Drawing
- KMW-12 Knurled Encoder Wheel STEP File
- NXXXX Encoder Assembly STEP File
- Scrap Reduction Using Two Encoders
- Troubleshooting Encoder Alignment
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Legacy Product Support
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- About the MP401
- Cleaning Controller Screens
- CMP1000 Reference Manual
- CMP11-10 Reference Manual
- CMP12 Reference Manual
- MP100 Reference Manual
- MP101 Reference Manual
- MP101 v2 Reference Manual
- MP103 Reference Manual
- MP103 v3 Reference Manual
- MP237 Reference Manual
- MP257 Reference Manual
- MP37 Reference Manual
- MP38 Reference Manual
- MP39 Reference Manual
- MP401 User Manual
- MP43 Reference Manual
- MP44 Reference Manual
- MP450 Installation Guide
- MP450 Operator Manual
- MP450S Installation and Technical Reference Manual
- MP450S Installation Guide
- MP450S Operator Manual
- MP450Z Operator Manual
- MP46 Reference Manual
- MP465N Operator Manual NTM
- MP54 Reference Manual
- MP55 Reference Manual
- MP550 Operator Manual
- MP56 Reference Manual
- MP57 Reference Manual
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Eclipse Data Exchange Options
Although there are some customers who are using Eclipse as a stand-alone application, most have connected it to one or more outside software systems. The most common applications are:
- ERP (enterprise resource planning) software
- CAD/CAM software
ERP
The most common connection we see to Eclipse is with an ERP system. Once an order is released to production, it is transmitted to Eclipse by a variety of different technologies (see below). Orders can be already scheduled in the ERP system or sent to Eclipse to be scheduled there. There are also provisions to modify, delete, or place on hold orders that have already been sent to Eclipse. If Eclipse is maintaining a parallel coil inventory, new coil information is sent from the ERP system when the coil is added to the inventory.
As production data is uploaded from the machine controls to Eclipse, this raw data is also uploaded to the ERP system. This includes information about order completions, coil usage, scrap generation, operator performance, etc.
Very often, customers ask if we’ve worked with a particular ERP system (SAP, Oracle, Symix, etc). The answer is of course, yes. Unfortunately, with very few exceptions, we have been interfacing with a highly-customized manufacturing module. Out-of-the-box versions of these systems do not handle the needs of most companies in our industries. Fortunately, creating an interface between these ERP systems and Eclipse is a very straightforward process and has not been a problem so far. The work mainly involves mapping data fields between Eclipse and the ERP system.
CAD/CAM
There are a number of specialized applications where companies are designing parts in some type of CAD or engineering software and would like to transfer this engineering data to the manufacturing equipment. This is a very common practice in the metal machining industry and has started to become more popular with some roll forming and folding applications.
The following are examples of CAD/CAM connections that are commonly used with Eclipse:
- Punch patterns for purlins or other structural parts from metal building design software.
- Light gauge metal framing and roofing design software (i.e. Keymark, Argos, StrucSoft, John Butts, Applicad, etc.)
- HVAC design software.
- Custom-written design software.
Data Transfer Methods
There are currently three standard methods for transferring data between Eclipse and another application:
- ASCII comma-delimited text files
- XML files
- Direct SQL access via ODBC
ASCII text files have been used for this purpose for more than 20 years. This is the “least common denominator” since it doesn’t take much to create or process this kind of file. XML is a structured text format which offers a higher level of flexibility and is less sensitive to evolving standards. XML is certainly gaining broader industry acceptance and many software systems have XML-based formats for data exchange.
Since Eclipse and all ERP systems are based on databases, it often makes sense to more or less directly connect the databases together. This bypasses the otherwise necessary step of exporting information from the database of one system to a text file then importing the text file into the database of the other system. Because of its speed, this method is becoming more common for the purpose of coil validation.
The data exchange methods currently used with Eclipse were the result of customer requests. Please let us know if you have any suggestions for additional methods that would help your organization.